Sunday, 11 February 2018

Installing a Touch off Plate in Mach3 & UCCNC - episode 204 & 205

This week we have a double feature. How it install a touch off plate in Mach3 and UCCNC.
These have been put into different videos which will make following the install process easier.
A big Thank you to John Revill who has updated his UCCNC macro and shared it with us so that we can all use this process. I have updated the Mach3 script so that the experience is now the same in both controller software's which will make interchange between these 2 software's easier for people like me who use both.
Simply select the video that matches your control software and away you go. If you are curious why not watch both.



Click to watch Video

 



Click to watch video


Setting the touch off plate thickness
 The most critical part of using these scripts and macros is entering the correct plate thickness.
I started by measuring mine with digital callipers and entering this figure into the script / macro. If you find the cutter is sitting above or digging into the material in the thickness test then there are a couple of possibilities. 
Your Z axis might not be properly calibrated or the digital callipers might be slightly off.
If you are sure it is the callipers that are at fault here is a simple way of finding the correct value. If there is a gap between the cutter and the material surface then the value you entered into the Script / Macro is too small. If the cutter buries itself in the material then the value is too large and needs to be reduced. Make changes small and retry. 

Testing the offset value
When you test the script / Macro by entering an offset value of your material thickness no not be alarned or surprised if the cutter sits above or buries itself in the material. The cutter is set to be the value you entered above the spoilboard when you tell the Z axis to go to 0 and your material is probably under or oversized. If the discrepancy is larger than you expect then you will need to investigate further what the cause is. A simple check of the materials actual thickness will probably answer the question as it might be far thicker or thinner than you thought. If you find that you have a problem with both setting the touch off plate thickness and the offset value test seems to be way off then take a look at the Z axis calibration. If might be off.


Macros and Scripts

Please read this first.
The date included in the script will allow you to check if you have the most up to date version. There may have been changes to the script for bug fixes or feature improvement so please check.

If you find an issue with a script or Macro please advise me ASAP so that a fix can be found and implemented. Use the contact form on this page.


Mach3 Scripts
There are 4 scripts available in the Archive section under single and 2 pass scripts
The latest version is in the 2 pass with Touch test directory and is the recomended version.
After entering the material offset value the plate needs to be touched to the cutter to begin the probing routine. There is a 2 second delay to replace the touch plate ontothe table top.
The touch test makes sure the circuit is working correctly before probing begins to eliminate the risk of craching the cutter into the plate due to  a fault or if you forget to put the ground clip on the cutter if you use one.
 
All files are based on Big Tex's Auto zero setting script  Select the script you want to use and you will need to change the Plate Thickness value to match your tool setter plate but other than the remaining values should be OK.

Updated 27/07/2018 Minor changes To Error Handling and some Grammer correction
A readme file added to give additional setup information.
Updated 30/08/2018 to add a Feedrate override resest function for safety and restore to previous setting after probe complete. This is to ensure the feedrate is correct during probing. 
Updated 27/10/2018 Error found in Imperial script has now been fixed and should prevent Z-plate not found error. This affects the imperial script only.


http://bit.ly/2nGYeFJ 


UCCNC Macros
Macro courtesy of John Revill
Select either metric or Imperial and rename to M31.txt
Replace the Aluminium touch off plate thickness value to match your own plate.
Replace the M31.txt in your UCCNC profile with the new one. 


Updated 09/02/18 to remove the need to enter 0 in question box. You can now just press the enter button if you are not using an offset. eg you have the tool setter on top of the material.
Updatesd 26/08/18 to add Pretouch test and Beep. 
A readme file added to give additional setup information.


http://bit.ly/2EbS3DZ


Thank you for watching  and I hope you find this useful.
Feel free to leave a comment or any suggestions you may have.

Cheers
Peter

3 comments:

  1. Peter,awesome information you have put together.Saved me lots of aggravation. I need your help. Im having a problem not sure if its with this script. Probe Z axis seems to be doing everything correctly except at the end i get this message "Z-Plate not found, check connection or stroke and try again"
    Then the probe returns to the spot where i started the probing process and zero outs the "Z" axis. Any Ideas?

    ReplyDelete
  2. Peter, I found the same error. There is a bug in the routine when the metric program was changed to the imperial program. 0.1 is a small move in metric, but a big move in imperial. This needs to be changed to 0.004 which is about 0.1mm.

    "ZProbePos = GetVar(2002) 'get the exact point the probe was hit
    If Abs(ZProbePos) <= Abs(SmallDownStroke)-0.1 Then 'Check if the probe has been found"

    Change to
    "ZProbePos = GetVar(2002) 'get the exact point the probe was hit
    If Abs(ZProbePos) <= Abs(SmallDownStroke)-0.004 Then 'Check if the probe has been found"

    ReplyDelete
    Replies
    1. Thankyou, I have made the change. It was present in 2 locations within the script. Hopefully it will fix the problem.
      Cheers
      Peter

      Delete